AI-Powered Manufacturing ERP: Gain Total Control from Shop Floor to Top Floor
Finally, an ERP built for the realities of modern manufacturing. Stop juggling disconnected systems and start making data-driven decisions that boost profitability.
Schedule Your Free Demo See Our Success StoriesTrusted by Global Leaders and Recognized by Industry Experts
Why ArionERP for Manufacturing?
We're not just another software vendor. We are your strategic partner in manufacturing excellence, combining deep industry knowledge with cutting-edge AI technology to solve your most critical challenges.
Manufacturing-First DNA
ArionERP was built from the ground up with the complexities of the factory floor in mind. We speak your language: BOMs, routings, work centers, and quality control are at the core of our system, not an afterthought.
AI-Driven Efficiency
Leverage the power of AI for predictive maintenance, demand forecasting, and intelligent scheduling. Our system doesn't just report what happened; it helps you decide what should happen next to maximize output and minimize costs.
Scalable & Future-Proof
Start with the modules you need today and seamlessly add functionality as you grow. Our cloud-native architecture ensures you're always on the latest version, ready for Industry 4.0 and beyond.
Rapid ROI, Not Debt
We deliver the power of a Tier-1 ERP at a fraction of the cost. Our focus on streamlining operations and reducing waste means you see a tangible return on your investment, faster.
Seamless Implementation
Our expert team utilizes proven methodologies to get you up and running with minimal disruption. We handle data migration, configuration, and training, ensuring a smooth transition from your legacy systems.
Total Visibility
Break down data silos. From raw material intake to final shipment, get a single, real-time source of truth. Make informed decisions with dashboards that give you a 360-degree view of your entire operation.
Expert Partnership
With over 20 years of experience and 3000+ successful projects, our team of certified experts becomes an extension of your team, providing ongoing support and strategic guidance to ensure your success.
Uncompromising Security
Your data is your most valuable asset. We protect it with enterprise-grade security, backed by certifications like CMMI Level 5, ISO 27001, and SOC 2, giving you complete peace of mind.
All-in-One Platform
Eliminate the "software spaghetti" of disconnected apps. ArionERP integrates manufacturing, inventory, financials, CRM, and HR into one unified system, simplifying your IT landscape and boosting productivity.
A Complete Toolkit for Modern Manufacturing
ArionERP provides a comprehensive suite of interconnected modules designed to optimize every facet of your manufacturing operations. Explore the core components that will power your growth.
Production Planning & Control
Transform your production strategy from reactive to proactive. This module is the brain of your operation, allowing you to create, manage, and optimize production schedules based on real demand, capacity, and material availability.
- Master Production Scheduling (MPS): Balance demand and capacity to create achievable production plans.
- Capacity Requirements Planning (CRP): Identify and resolve bottlenecks before they impact your deadlines.
- Bill of Materials (BOM) & Routings: Manage multi-level BOMs and detailed production routings with ease.
Shop Floor Management
Gain real-time visibility and control over your factory floor. Track work orders, monitor machine performance, and empower your team with the data they need to work efficiently and effectively.
- Real-Time Data Collection: Capture production data directly from workstations via tablets or terminals.
- Work Order Tracking: Monitor the progress of every job from start to finish.
- Labor & Machine Reporting: Analyze efficiency, utilization, and downtime to improve performance.
Quality Management (QMS)
Embed quality into every step of your process. Define inspection plans, manage non-conformances, and maintain comprehensive quality records to meet customer expectations and regulatory requirements.
- In-Process & Final Inspections: Implement quality checks at critical points in the production cycle.
- Non-Conformance & CAPA: Systematically track defects and manage corrective and preventive actions.
- Supplier Quality Management: Monitor and rate vendor performance to ensure high-quality inputs.
Material Requirements Planning (MRP)
Ensure you have the right materials, in the right quantity, at the right time. Our MRP engine automates procurement and production suggestions based on your master schedule, eliminating stockouts and reducing excess inventory.
- Automated Purchase & Work Orders: Generate suggestions automatically to meet demand.
- Exception Management: Easily identify and act on potential material shortages.
- What-If Scenarios: Simulate the impact of demand changes on your material plan.
Inventory & Warehouse Management
Achieve total control over your stock. From receiving to shipping, our system provides accurate, real-time inventory data, enabling you to optimize stock levels, improve warehouse efficiency, and reduce carrying costs.
- Multi-Location Warehousing: Manage inventory across multiple sites, bins, and locations.
- Barcode & RFID Integration: Streamline warehouse operations and improve accuracy with scanning technology.
- Cycle Counting & Physical Inventory: Maintain inventory accuracy with powerful counting tools.
Supply Chain Management (SCM)
Build a resilient and efficient supply chain. Manage supplier relationships, streamline logistics, and gain end-to-end visibility to mitigate risks and improve overall performance.
- Supplier Portal: Collaborate with vendors for better communication on orders and shipments.
- Advanced Shipment Notices (ASN): Improve receiving efficiency with electronic shipment data.
- Landed Cost Tracking: Accurately calculate the total cost of procured goods, including freight and duties.
Financial Management
Integrate your operational data directly with your financials. Get a real-time view of your company's financial health, automate accounting processes, and make more profitable decisions.
- General Ledger, AP & AR: A complete, integrated accounting core.
- Job Costing: Understand the true profitability of every product and production run.
- Financial Reporting & Dashboards: Access critical financial insights instantly.
CRM & Sales Management
Connect your sales team with your production floor. Manage leads, generate accurate quotes based on real costs, and provide customers with reliable order status updates.
- Quote-to-Cash Process: Streamline the entire sales cycle from initial quote to final payment.
- Accurate Cost-Based Quoting: Ensure profitability by generating quotes based on material, labor, and overhead costs.
- 360-Degree Customer View: Access all customer interactions, orders, and history in one place.
Procurement & Purchasing
Optimize your purchasing process to reduce costs and ensure a reliable supply of materials. Manage purchase orders, track supplier performance, and automate requisitions.
- Purchase Order Management: Create, approve, and track POs with a streamlined workflow.
- Requisition-to-PO Automation: Convert purchase requisitions into POs efficiently.
- Supplier Price Lists & Contracts: Manage vendor pricing and agreements for better cost control.
Maintenance Management (CMMS)
Minimize downtime and extend the life of your equipment. Schedule preventive maintenance, manage maintenance work orders, and track asset history to keep your plant running smoothly.
- Preventive Maintenance Scheduling: Proactively maintain equipment to prevent costly breakdowns.
- Maintenance Work Orders: Track all labor and materials used for repairs and maintenance.
- Asset History & Tracking: Maintain a complete service history for every piece of equipment.
Product Lifecycle Management (PLM)
Manage your product data from concept to retirement. Control engineering changes, manage revisions, and ensure everyone is working with the most up-to-date product information.
- Engineering Change Management (ECN/ECO): Formalize and control the process of product design changes.
- Revision Control: Ensure manufacturing is always using the correct version of a BOM or routing.
- CAD Integration: Link your engineering designs directly to your ERP data.
Human Resources (HRM)
Manage your most important asset: your people. Our integrated HR module helps you manage employee data, track time and attendance, and process payroll, all within your ERP system.
- Employee Database: A central repository for all employee information.
- Time & Attendance Tracking: Capture accurate labor time for payroll and job costing.
- Integrated Payroll: Streamline your payroll process with data from across the ERP.
Business Intelligence (BI) & Analytics
Turn your operational data into actionable insights. Our BI tools and pre-built dashboards provide a clear view of your key performance indicators (KPIs), enabling data-driven decision-making.
- Role-Based Dashboards: Provide every user with the specific information they need to do their job.
- Customizable Reports: Create detailed reports to analyze any aspect of your business.
- KPI Monitoring: Track critical metrics like OEE, on-time delivery, and scrap rate.
Asset Management (EAM)
Go beyond basic maintenance to strategically manage the entire lifecycle of your physical assets. Track asset acquisition, performance, maintenance costs, and depreciation to maximize their value and ROI.
- Asset Lifecycle Tracking: Monitor assets from procurement and deployment to retirement and disposal.
- Financial Integration: Automatically track depreciation and link maintenance costs to your general ledger.
- Performance Analysis: Analyze asset uptime, cost of ownership, and other key metrics.
Compliance & Traceability
Meet stringent industry regulations and customer requirements with confidence. Our system provides robust lot and serial number tracking, ensuring full traceability from raw materials to finished goods.
- End-to-End Lot/Serial Tracking: Maintain a complete audit trail for every component and product.
- Regulatory Reporting: Generate reports required for industry standards (e.g., FDA, ISO, AS9100).
- Mock Recalls & Audits: Easily conduct system-wide traceability tests to ensure compliance.
Built for Your Manufacturing Niche
While our platform is powerful enough for any manufacturer, we offer deep, pre-configured expertise for a variety of specialized sectors.
Automotive
Aerospace & Defense
Electronics
Medical Devices
Industrial Machinery
Metal Fabrication
Food & Beverage
Plastics & Rubber
Your Path to Manufacturing Excellence
We follow a proven, collaborative process to ensure your ERP implementation is a success, delivering value at every stage.
1. Discovery & Analysis
We dive deep into your current processes, pain points, and goals to understand your unique operational DNA.
2. Solution Blueprinting
We design a tailored ERP configuration that maps directly to your workflows and delivers on your strategic objectives.
3. Implementation & Data Migration
Our experts configure the system and securely migrate your data from legacy platforms, ensuring a clean start.
4. Training & Go-Live
We empower your team with comprehensive training before a carefully managed go-live, providing hands-on support.
5. Optimization & Support
Our partnership doesn't end at launch. We provide ongoing support and help you continuously optimize the system for peak performance.
Real Results for Real Manufacturers
Don't just take our word for it. See how we've helped manufacturers like you overcome challenges and achieve remarkable growth.
Case Study: Precision Parts Inc.
Automotive & Assembly"ArionERP transformed our inventory management. We went from constant fire-fighting and expedited shipping costs to having exactly what we need, when we need it. The visibility we have now is a game-changer."
The Problem
Precision Parts Inc., a Tier-2 automotive supplier, was struggling with inaccurate inventory data stored in spreadsheets. This led to frequent stockouts of critical components, causing production line stoppages and costly expedited freight to meet customer deadlines. They had no real-time view of job progress on the shop floor.
Key Challenges
- Frequent production delays due to missing parts.
- Excess capital tied up in "just-in-case" inventory.
- High expedited shipping costs eroding profit margins.
- Inability to provide accurate delivery dates to customers.
Our Solution
We implemented ArionERP with a focus on two core modules:
- Material Requirements Planning (MRP): Automated the purchasing process based on the production schedule and sales orders, ensuring timely material arrival.
- Shop Floor Management: Deployed tablets at each work center for real-time tracking of work order progress and material consumption.
- Inventory Management: Implemented barcode scanning for all inventory movements, from receiving to shipping, to ensure 99.9% data accuracy.
- Sales Order Integration: Linked incoming customer orders directly to the MRP system for a seamless demand signal.
Case Study: MedTech Dynamics
Medical Devices"Compliance is non-negotiable in our industry. ArionERP's traceability features give us complete confidence. We can trace every component of every device in seconds, not days. Our audit processes are now incredibly smooth."
The Problem
MedTech Dynamics, a manufacturer of innovative surgical instruments, faced immense pressure to comply with strict FDA and ISO 13485 regulations. Their manual, paper-based system for tracking component lots was error-prone and made audits a nightmare. A potential recall would have been catastrophic.
Key Challenges
- Risk of non-compliance and regulatory fines.
- Inability to perform fast and accurate mock recalls.
- Time-consuming and stressful audit preparations.
- Lack of a centralized system for quality documentation.
Our Solution
We deployed ArionERP's specialized suite for regulated industries:
- Compliance & Traceability Module: Enforced serial and lot number tracking for every raw material and finished product, creating a complete Device History Record (DHR).
- Quality Management (QMS): Digitized all inspection procedures, non-conformance reports (NCRs), and Corrective/Preventive Actions (CAPAs).
- Document Control: Created a central, version-controlled repository for all SOPs, work instructions, and compliance documents.
- Electronic Signatures: Implemented FDA 21 CFR Part 11 compliant electronic signatures for critical quality and production approvals.
Case Study: Gourmet Foods Co.
Food & Beverage"Recipe management was our biggest headache. With ArionERP, we can scale batches, account for yield, and manage allergens with precision. The reduction in material waste has directly impacted our bottom line in a big way."
The Problem
Gourmet Foods Co., a producer of specialty sauces and dressings, struggled with inconsistent product quality due to poor recipe (BOM) management. Scaling recipes for different batch sizes was a manual, error-prone process, leading to significant material waste. They also lacked robust tracking for supplier quality and allergen management.
Key Challenges
- High levels of raw material spoilage and waste.
- Inconsistent product taste and texture.
- Difficulty managing and tracking allergens.
- Lack of visibility into supplier performance.
Our Solution
We implemented ArionERP's Process Manufacturing and SCM modules:
- Formula & Recipe Management: Provided tools to manage complex, multi-level recipes with properties like yield, potency, and allergens.
- Scalable Batch Processing: Enabled operators to easily scale production orders up or down while maintaining recipe integrity.
- Supply Chain Management (SCM): Implemented a supplier scorecard system to track quality and on-time delivery, linking incoming lots to specific vendors.
- Lot Traceability: Provided full forward and backward traceability, essential for food safety and allergen management.
Powered by a Modern, Robust Technology Stack
Our ERP is built on proven, enterprise-grade technologies to ensure security, scalability, and reliability for your mission-critical operations.
What Our Clients Say
Hear directly from manufacturing leaders who have transformed their businesses with ArionERP.
"The level of detail in the job costing module is phenomenal. For the first time, we know exactly how much each production run costs us, and where our true profits are coming from. It's changed how we quote new business."
"As a small but growing manufacturer, we thought a real ERP was out of reach. ArionERP gave us the power of a big system with a pricing model and implementation process that worked for us. We're more efficient and competitive than ever."
"The AI-powered demand forecasting is scarily accurate. It's helped us optimize our raw material buys and production schedules, significantly reducing our inventory carrying costs while ensuring we never miss a customer deadline."
"The quality management module has been a lifesaver. We've streamlined our inspection process and the CAPA workflow ensures that issues are resolved permanently, not just patched over. Our scrap rate has dropped by over 15%."
"The implementation team was fantastic. They weren't just IT people; they understood manufacturing. They listened to our needs and configured the system to support our processes, not the other way around."
"Having financials, production, and inventory in one system is incredible. The month-end close process that used to take a week now takes a day. The real-time financial dashboards give me the confidence to make strategic decisions on the fly."
How ArionERP Compares
See how ArionERP stacks up against generic solutions and legacy systems, delivering enterprise-grade power specifically tailored for manufacturing SMBs.
| Feature | ArionERP | Generic Accounting Software | Spreadsheets & Manual Systems |
|---|---|---|---|
| Manufacturing-Specific Modules (MRP, QMS, SFC) | |||
| Real-Time Data & Visibility | |||
| Integrated Financials & Operations | |||
| AI-Powered Forecasting & Analytics | |||
| End-to-End Lot & Serial Traceability | |||
| Scalability for Growth | Limited | Very Limited | |
| Expert Implementation & Support | Basic Support | None |
Frequently Asked Questions
Have questions? We have answers. Here are some of the most common inquiries from manufacturers considering ArionERP.
Absolutely. ArionERP is specifically designed to provide the power of a Tier-1 ERP at a price point that makes sense for SMBs. We offer flexible subscription models (both Cloud and On-Premise) and implementation packages that allow you to start with what you need and grow. Our focus on driving efficiency and reducing waste means the system often pays for itself very quickly.
Implementation time varies based on complexity, but our QuickStart packages can have you live on core modules in as little as 8-12 weeks. We use a phased approach and proven methodology to minimize disruption. Our goal is a smooth, predictable transition, not a "big bang" that halts your production.
Yes. Customization is one of our core strengths. While we have deep, pre-configured solutions for many manufacturing types (discrete, process, mixed-mode), our platform is highly flexible. Our implementation experts work with you to configure workflows, fields, and reports to match your unique operational needs precisely.
Our partnership continues long after implementation. We offer tiered support packages (Silver, Gold, Platinum) providing access to our expert support team via email and phone. We also provide ongoing system updates, access to our knowledge base, and strategic reviews to ensure you're getting the most value from ArionERP as your business evolves.
Yes. ArionERP is built with an open architecture and provides robust APIs (Application Programming Interfaces) to facilitate integration with other business-critical systems. We have experience integrating with a wide range of software, including CAD/PLM systems, payroll providers, shipping carriers, and e-commerce platforms, to create a seamless digital ecosystem.
Ready to Transform Your Manufacturing Operations?
Stop letting operational chaos dictate your bottom line. Schedule a free, no-obligation demo with one of our manufacturing ERP experts today. We'll show you exactly how ArionERP can streamline your processes, provide crystal-clear visibility, and unlock new levels of profitability.
Book Your Personalized Demo Now