Solve these Key Inventory Control Issues for Increased Profit


Inventory control is a problem for many companies. Financial issues and even shutdowns can result from an ineffective business. One of the main issues facing the manufacturing sector is this. The cash flow, profit margins, and cash flow of your organization can all suffer from poor inventory management. If you miss the deadline for a project, it can also hurt the reputation of your business. Let's examine a few of these most typical circumstances.

The timely delivery of your items to customers is the lifeblood of your company. The secret to generating sales and satisfying demand is effective inventory management and maintaining control. We'll talk about typical inventory management problems and how to fix them. Read our post to find out more about inventory management.

There are various inventory management software choices available; however, it is ideal for managing inventory with a straightforward procedure in mind. This manual will teach you how to manage your inventory more effectively. Many companies keep different lists just in case. Your company may suffer a financial loss as a result. Excess inventory might result in increased expenditures for storing and tracking, in addition to limiting cash flow. Effective inventory management lies between these two extremes. Even while effective inventory management requires more preparation and effort, the benefits to your profitability make it worthwhile.

If you own an e-commerce business, a wholesaler, or a multichannel shop, managing inventory control might be challenging. With the use of technology, procedures, and systems, companies can now streamline their supply chains. You can properly and effectively track and manage your inventory with inventory control solutions.

Define Inventory Management

Key to this is supply chain management. Monitoring stock levels and the flow of items is a part of inventory management. Delivering raw materials to producers, completing orders for finished goods, or satisfying raw material orders are all examples of this. Inventory control is the cornerstone of durability. It aids organizations in cost-cutting, cash-flow improvement, and profitability enhancement.

If your inventory is well-organized, your supply chain will operate efficiently. When managing perishable stock products, you run the danger of making errors like Mis-shipments, shortages or out-of-stocks, spoiling, mis-picks, overstocks, mispicks, and similar ones. Nevertheless, 43% of small businesses fail to maintain an inventory tracking system. The average supply chain accuracy of U.S. retail operations is barely 63%. This indicates that a large number of retailers are not utilizing the inventory management system.

An enterprise resource planning system is distinct from an inventory management system (ERP). In contrast to an ERP system, it only concentrates on one supply chain operation. POS (point-of-sale), sales channel management, and shipping are just a few of the software platforms that can be connected with many inventory management systems. As a result, you can design an integration stack that is tailored to the requirements of your company.

Define Inventory Control

The term "inventory control" also applies to stock control. It is the control of an organization's inventory levels. This can be done in their warehouse or dispersed over several other places. This involves overseeing products from their original stock level to their ideal eventual destination, which is a client or disposal (not perfect). Items are moved, used, and stored under the watchful eye of an inventory control system.

Inventory management involves keeping an eye on your stock levels to make sure you have enough of your product. You can maintain a successful supply chain and keep track of your purchases with the aid of effective inventory management. Reorder points can be established, and forecasting algorithms can be used. Your objective is to maintain the least amount of goods in your warehouse while maximizing profits. The satisfaction of the consumer cannot be compromised in the process. Although inventory control can be done manually, automated systems automate the procedure and remove the possibility of human error.

Inventory control is another name for stock control. It is the process of ensuring that there is the appropriate supply on hand inside an organization. By making sure that the manufacturing and internal controls are in place, the practice can guarantee that the business can meet client demand and provide financial flexibility. Inventory control enables optimum profit from the minimal stock investment while maintaining customer satisfaction. It allows companies to assess their assets, liabilities, balances, and financial reports. It can stop issues like stockouts and out-of-stock situations. The term "inventory management," which is more advanced, refers to the entire process of buying, storing, and making money from your goods.

Although inventory management and control seem to be the same thing, they are not. Inventory management regulates the contents of the warehouse. Beyond what is already in the warehouse, inventory management covers a broader range of issues. Everything is governed by it, from how the company transports the goods to its destination.

Read More: Important Benefits of ERP solutions

Why is Inventory Management Crucial?

Inventory will be one of the most significant capital expenses for any business that sells products. The balance statement of this kind of business will demonstrate that the list makes up a sizable amount of its current assets. Also, a lot of working capital is used. The financial cost of having insufficient inventory can be avoided with the use of inventory control. Due to just-in-time ordering, certain businesses may have very low inventories, although practically all businesses need some stock. Systems for inventory control can be used to handle this.

If a business can lower its inventory, it could be able to raise money for growth and profit. A company can become more successful if it has a more significant list. Inventory levels might rise, and sales can be boosted by strict inventory control procedures. A terrific technique to handle all kinds of products and cut costs is inventory control.

These are just a few applications of inventory control that can help your company.

Quality control

You may enhance quality control by using a stock management system. If you have total visibility into your supply, you can better handle quality control. If stock is not taken, it may be more prone to damage. Making sure that your merchandise is rotated through your warehouse can help you avoid this.

With inventory control strategies, you can keep tabs on the quality of the stock you get from vendors. How many of your products are returned? What proportion of goods are returned because they are faulty or damaged? By keeping an eye on how your inventory moves and reducing write-offs, you can spot any problems.

Control of the organization

Controlling your inventory allows you to organize your firm more effectively. You may manage your merchandise and get the most out of your investment in physical stock by maintaining a well-organized stockroom. This is a crucial component of inventory management. It enables you to be aware of the location and ease of access to your stock. By doing this, you can make sure that you have enough inventory to fulfill orders and maintain your safety stock. By employing efficient inventory control procedures, you may also prevent overstock and finished goods. The safety stock acts as a cushion and lowers the possibility of an item running out of stock. Dead stock is inventory that is not sold. Because of this, inventory management and control are crucial.

Accuracy in accounting

For asset management, it is crucial to maintain accurate records of your inventory. This will be useful for an audit. Knowing what assets you have allows you to calculate both the value of the company and your overall waste. A physical inventory account may be required by tax and financial accounting rules for your business. Both your accounting software and inventory systems should include stock that is appropriately priced and listed. This will make it easier for your business to pass audits without raising any issues regarding the accuracy of your accounting.

Significant Concerns With Inventory Control For A More Substantial Profit

We now know what inventory control is and how it may be accomplished using various technologies. These are some excellent suggestions for inventory management.

Spreadsheet Errors

Spreadsheets are often used by small and medium-sized businesses to keep track of their inventories. The early phases of a company can benefit from this approach, but as the industry develops, it becomes more challenging. Spreadsheets can include errors since they must be manually updated. The human mistake can happen when you manually enter data, copy and paste numbers from row to row and column to column, or develop algorithms. Spreadsheets are inefficient and prone to errors. Data entry can be time-consuming, and inventory fluctuations can make it challenging for you to keep track of where everything is. It is hard and time-consuming to validate amounts.

Only one user can enter data at a time into a spreadsheet. Only one user at a time can utilize a spreadsheet. There is a higher possibility of errors if more persons participate in the inventory. Someone attempting to calculate inventory levels using the spreadsheet may be seeing inaccurate numbers because it is not updated in real time. If there are numerous places, the situation may get even more convoluted. Spreadsheets cannot be used for forecasting. You must look at earlier data. Excel or Google Sheets are not the best tools for gathering this data.

Manual inventory counting

Although it is a viable choice for small enterprises that are just getting started, manual inventory counting is not. The information won't be correct if a step is skipped or a part isn't completed. Manual counting can be laborious, expensive, and time-consuming. Employees do not anticipate these responsibilities. More time should be spent by the staff on duties that are more crucial than physically counting inventories.

Make a data backup

Your data may be lost if a computerized inventory management system crashes. Your company might be doomed as a result of this. You wouldn't be aware of how many items were sold, which orders were filled, or whether new products from suppliers had arrived.

Stock Exceeds

Managing inventory that is overstocked can be challenging. Overstock can deplete funds that would otherwise be used to fund operations and make it tough for you to utilize space that might otherwise be used to develop new items. Stock surpluses can be expensive in two different ways. Moving the stock requires a lot of human resources, and the cost of storage utilities might be costly. To boost corporate performance, it is crucial to maintain a minimal and controllable inventory.

Read More: ERP Solutions Can Unlock New Opportunities

Incapability to Forecast

If you are unable to estimate customer demand, having too much inventory could result in a loss for your company. Customers might switch to another retailer if the stock is overstocked. If you don't have reliable forecasts, it is simple to make significant purchases. Your interactions with suppliers may suffer as a result of this. Orders placed in a hurry may cost more. It is crucial to have correct inventory data as you expand. The procurement team may utilize this data to choose the best vendors and guarantee that purchases are completed on time.

Tracking of inventories in real-time

You can utilize automation as a helpful tool to enhance both your professional and personal performance. You get the most up-to-date, reliable information from real-time monitoring to help you make business and financial decisions. Your ROI could go up, and your carrying expenses could go down. Automatic inventory tracking can be pretty helpful when selling through numerous channels. Customer annoyance brought on by overselling can be prevented if all orders and inventory data are linked in real time across all channels.

Monitoring stock levels and locating products in a warehouse are done through the process of inventory tracking. To know how much merchandise you can send when a customer wants anything, you must track inventory in real time. You should also be able to decide quickly whether you need to send units elsewhere.

Your labeling scheme ought to be uniform

Companies have a wide range of alternatives for marking and identifying goods thanks to modern warehouse management. Choose a system that works for your company, and then stick to consistent labeling practices. SKUs, for instance, make managing your inventory simple for your team. Managing your inventory across several locations and distribution channels are made simpler by barcoding it. It is also feasible for businesses to employ Radio Frequency Identification (RFID) to identify items and components. Both finished stock and raw materials can be tracked using RFID. Objects may be tracked as they move along the supply chain.

Reorder points

Reordering is a challenging aspect of inventory control, although it could seem simple. Without having to pay for dead stock, customers desire immediate access to the goods. These thresholds can be configured in inventory control software to alert you when a product drops below a particular point.

You may be able to manage your lead times as a result better. The lead time is the interval between placing and receiving a replenishment order. This has an impact on how much stock you'll require. Dead inventory eats up room in the warehouse. The average cost per square foot for space in U.S. warehouses and distribution hubs is $5.08. A data-driven inventory planning programme can also be used to guarantee an exact replacement.

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Get organized in your warehouse

Your warehouse should be clean, well-organized, and well-labeled, with all of the products in their respective locations. You will spend less time looking for merchandise as a result, and damaged or missing goods will be simple to locate. As soon as the goods arrive, you should check them out and log onto your computer.

Your procedures can be streamlined by automating them with barcode scanners, automatically created picklists and shipping labels, and a well-designed layout. You might position the most popular products closest to the packing station or group things that are frequently bought together. Also, it's critical to keep perishable goods appropriately.

Conduct routine audits

Even if your inventory control software is in place, you should still check for theft, spoilage, and human error. Make sure that the inventory is communicated to all departments as well. You must make sure that your systems accurately relay information about the price and total of your merchandise to your accounting department.

Inventory management enables you to swiftly and effectively check your stock so that any potential issues can be found as soon as possible. Automation and auditing stock levels are two ways to enhance inventory control, along with having a neat workspace and meticulous record-keeping.

Quality control

You can keep track of your suppliers, keep an eye on each batch of inventory, improve sales decisions, maintain customer satisfaction levels, and adhere to all legal and regulatory obligations. Inventory control makes it simpler to maintain quality. If you are aware of the quantity and location of the recalled products, you can act immediately should one be issued. Cross-referencing can be used to confirm the accuracy of your records.

How To Fix Issues With Inventory Management

The real-time visibility that inventory management systems provide can lower carrying costs. In addition, they can follow the movement of merchandise from order to delivery. All of your operational issues could not be resolved by a straightforward inventory management system. Enterprise Resource Planning (ERP) might be a viable option if you need to combine different designs. Your inventory is integrated with all areas of your organization, such as purchasing, production, and planning, by using an ERP system. You can manage your entire business and optimize your inventory using this ERP system. You can use one database with one system rather than interconnecting several.

Reduce errors and increase productivity

ERP software synchronizes sales, production, and financial management by automating procedures and integrating divisions. It keeps track of every inventory item's movement automatically. ERP automatically synchronizes delivery dates, manufacturing circumstances, and material availability data with on-the-spot production conditions. This will decrease costs and increase customer happiness. Automation boosts output while minimizing mistakes. Inventory optimization is made possible by ERP's ability to provide visibility across the entire business and its supply networks.

Get ahead

Using ERP software simplifies the management of inventory across channels, locations, and sources for sales orders. An order can be entered into an automated procedure as soon as it is received. You can discover which products are in high demand with today's inventory control systems, which enables you to place orders before supplies run out. You can also specify minimum order quantities to receive alerts when inventory levels are low. You can more precisely accept sales orders and make sure that merchandise is delivered on schedule.

Accurate Forecasting

To enhance forecasting and predictive analytics, ERP inventory management can be combined with A.I. (and machine learning) technology. Given this information, you will be able to price your products more competitively. A dashboard can be customized to assist you in immediately identifying the steps you need to take to avoid any potential issues. To deal with crucial materials, such as those that are urgently ordered or items that have been delayed, scenarios might be created. Your production or assembly timetables might be connected to your procurement schedules. This enables you to decrease stock levels by using just-in-time inventory (JIT).

ERP Inventory Management in the Cloud

The profitability, client retention, and expansion of your business can all be adversely affected by poor inventory management. You can manage inventory and improve productivity with an ERP system. ERP that is hosted on the cloud can be set up more quickly for less money and offers ongoing updates for the newest technology. It is also more secure and can grow with your company.

Inventory Control Challenges

Inventory management is crucial for corporate success. Nonetheless, it could be challenging. It was not easy to find the time or materials. Also, keeping track of all your merchandise might be challenging, particularly if you have many locations. To continue to maintain reasonable inventory control, these difficulties can be solved. The best approach to handle each of these problems is to automate your inventory control procedure. Choose the ideal inventory management programme for your requirements.

Here are some of the problems you might face.

Get the time and materials

The manual management of inventories demands substantial resources. Manual inventory control costs money and personnel time. If inventory control is not given priority, you will wind up spending more money and time. Make an effort to schedule inventory control management time each week. Make sure that any budget you create includes inventory control.


The inventories of businesses with substantial stock or intricate storage sometimes have a lot of moving elements. Hence, visibility may be challenging. Companies must have a complete view of their inventory for replenishment, accounting, cash flow, sales, and other functions. Inventory quality can deteriorate if you lose track of it. The management of warehouse inventory must be understood as a result.

The reports that an inventory control programme can produce can increase visibility. If the level of your inventory decreases, you can get alerts. To fulfill client demand, you can reduce obsolete stock and calculate the amount of inventory needed.

If you don't know or are unable to identify where your inventory is physically located, how many of them you have, and what you sold through each online and offline channel, it can cause significant bottlenecks in your supply chain. When it comes to inventory management, many brands make irrational decisions. Stockouts and overselling may result as a result. With no idea of when your inventory will arrive, it may be challenging to order it from manufacturers or suppliers at the appropriate time.

Human error

Human errors are unavoidable in firms with continuous inventory flow in and out of their facilities. For instance, vendors must deliver accurate invoices. They must also match the physical inventory with the purchase orders. Accuracy now could affect how you manage your stocks. Human error can be decreased, and solutions can be integrated with the help of an optimized inventory control system. If your inventory count and accounts payable are different, your programme will notify you.

Inadequacy of traceability

Improper inventory management can increase hazards to product safety and health while also decreasing transparency. In the event of a recall or contamination, it may be challenging to locate products that could be harmful (particularly if they can be ingested or inhaled). Along with potentially having adverse effects on consumers, this could have legal repercussions for your company. You can keep track of your inventory and decide which items you need most urgently.


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An integrated inventory management system can perform routine cycle counts, reduce shrinkage, and optimize stock levels. Moreover, 360-degree inventory overviews are accessible to you. Inventory management is integrated into Arion ERP to provide connectivity and visibility across all departments. Silos can be eliminated as a result, and production is raised. To be competitive and offer the best customer experience, any retailer—brick-and-mortar or online—needs to manage its inventory effectively. Without inventory management, you will never be able to compete.

Effective inventory control is crucial for any company, regardless of how well-established it is. As a result, you can reduce the amount of inventory control while increasing your cash flow. An inventory management plan that tracks your assets in real-time can be put into practice using automated inventory control software and inventory control procedures. You now have access to your stock and control over it. Even if you run a tiny firm, you can select from a permanent or periodic inventory system. Businesses with high stock levels or complicated procedures are better suited for a perpetual inventory system. Get the best inventory system that interacts effortlessly with your other operations if you're looking to add retail technology to your firm.