Assembly and Stamping ERP: Precision Control for Peak Profitability
Stop letting inaccurate job costing, surprise material shortages, and production bottlenecks
erode your margins.
ArionERP provides the real-time visibility and control you need to master complex
assemblies, optimize stamping operations, and drive sustainable growth.
Trusted by Global Leaders in Manufacturing and Technology
Why ArionERP is the Right Choice for Your Operations
Generic ERPs fail to grasp the complexities of die management, multi-level BOMs, and shop floor realities. ArionERP is purpose-built to solve the specific challenges of assembly and stamping manufacturers, turning your operational data into your most powerful asset.
Industry-Specific Functionality
Move beyond generic modules. We provide tools designed for your world: tool and die lifecycle management, multi-level BOMs, complex routings, and robust lot/serial traceability right out of the box.
True Job Costing
Stop guessing your margins. Capture every cost component in real-time—labor, machine time, materials, setup, and overhead—to understand true product profitability and quote with confidence.
Real-Time Shop Floor Control
Empower your team with real-time data. Track production progress, monitor machine OEE, manage work center schedules, and identify bottlenecks before they impact delivery dates.
Integrated Quality Management
Embed quality checks directly into your production process. Define inspection plans, record results, manage non-conformances (NCRs), and generate Certificates of Conformance (CoC) seamlessly.
Precise Inventory & MRP
Eliminate stockouts and reduce carrying costs. Our AI-enhanced Material Requirements Planning (MRP) ensures you have the right materials at the right time, with full visibility from supplier to finished goods.
Seamless System Integration
Your ERP shouldn't be an island. ArionERP integrates with your existing ecosystem, including CAD/PLM software, nesting applications, MES, and major accounting platforms, for a single source of truth.
Expert Implementation & Support
We're not just software vendors; we're manufacturing process experts. Our team understands your challenges and guides you through a structured implementation process for a faster ROI.
Scalable for Growth
Built on a modern, flexible architecture, ArionERP grows with you. Whether you're adding a new product line, a second facility, or adopting Industry 4.0 technologies, our platform is ready.
Comprehensive Compliance
Effortlessly meet stringent industry standards. Maintain detailed production history and material traceability to support compliance with ISO, AS9100, IATF 16949, and other critical certifications.
Core ERP Capabilities for Assembly & Stamping
ArionERP delivers a comprehensive, integrated suite of modules designed to manage every facet of your manufacturing operations. Explore the key features that empower businesses like yours to achieve operational excellence.
BOM & Routing Management
Handle the most complex product structures with ease. Our system supports multi-level bills of materials and dynamic production routings.
- Manage phantom assemblies and sub-assemblies.
- Control engineering changes with versioning and effectivity dates.
- Define work centers, machine capabilities, and labor standards.
Advanced Job Costing
Gain unparalleled insight into your production costs. Track estimated vs. actual costs for every job to protect your margins.
- Capture real-time labor and machine data from the shop floor.
- Apply material, overhead, and outside processing costs accurately.
- Analyze profitability by job, customer, or product line.
Production Planning & Scheduling
Optimize your production schedule to maximize throughput and meet customer deadlines. Balance capacity with demand effectively.
- Utilize Finite and Infinite Capacity Planning tools.
- Visualize production loads with graphical scheduling boards.
- Generate realistic production schedules based on material and resource availability.
Inventory and Material Control
Maintain optimal inventory levels with powerful MRP and warehouse management tools, ensuring material availability while minimizing costs.
- Run MRP to generate purchase and work orders automatically.
- Implement full lot and serial number traceability.
- Manage multiple warehouses, bins, and locations with ease.
Integrated Quality Assurance
Build quality into every step of your process. Define and enforce quality standards from receiving to final inspection.
- Create in-process and final inspection plans.
- Manage non-conformance reports (NCRs) and corrective actions (CAPAs).
- Automatically generate Certificates of Analysis/Conformance.
Tool & Die Management
Track the complete lifecycle of your valuable tooling assets. Monitor usage, schedule maintenance, and prevent costly downtime.
- Maintain a detailed registry of all tools, dies, and fixtures.
- Track usage counts/cycles to trigger preventive maintenance.
- Link specific tooling to BOMs and routings for accurate setup.
Sales and CRM
Manage the entire customer lifecycle from quote to cash, building stronger relationships and driving repeat business.
- Generate accurate quotes based on material, labor, and overhead costs.
- Convert quotes to sales orders and work orders with one click.
- Track customer communications and sales pipelines.
Procurement & Supplier Management
Streamline your purchasing process and optimize your supply chain for better pricing and on-time delivery.
- Automate purchase order creation from MRP suggestions.
- Track supplier performance on price, quality, and delivery.
- Manage RFQs and compare supplier quotes efficiently.
Financial Management
Integrate your operational data directly with your financials for a real-time, 360-degree view of your business health.
- Automate invoicing, accounts receivable, and accounts payable.
- Manage your general ledger, chart of accounts, and financial reporting.
- Gain multi-company and multi-currency capabilities for expansion.
AI-Powered Predictive Analytics
Leverage artificial intelligence to move from reactive to proactive decision-making, anticipating future needs and trends.
- Forecast demand with greater accuracy to optimize inventory.
- Predict potential machine failures to schedule maintenance proactively.
- Identify quality deviations and their root causes faster.
Shop Floor Data Collection
Capture accurate, real-time production data directly from the source using barcode scanning and mobile-friendly interfaces.
- Clock in/out of jobs to track labor time accurately.
- Report material consumption and production quantities in real-time.
- Reduce manual data entry errors and administrative overhead.
Shipping and Logistics
Ensure on-time, accurate shipments with integrated logistics management that connects your warehouse to your customers.
- Generate packing slips, bills of lading, and shipping labels.
- Integrate with major carriers for tracking and rate shopping.
- Manage advanced shipping notices (ASNs) and EDI requirements.
Subcontractor & Outside Processing
Seamlessly manage parts and processes that are sent to external vendors for specialized work like plating, heat treating, or painting.
- Create and track purchase orders for outside processing services.
- Include subcontractor steps directly within your production routings.
- Maintain full traceability and cost visibility for all external work.
Human Resources (HR) Management
Integrate your most valuable asset—your people—into your core business system for streamlined management and payroll.
- Manage employee records, certifications, and training.
- Track time and attendance for accurate payroll processing.
- Align labor capacity with production scheduling needs.
Business Intelligence & Reporting
Transform your raw data into actionable insights with powerful, customizable dashboards and reporting tools.
- Monitor key performance indicators (KPIs) like OEE, scrap rate, and on-time delivery.
- Create custom reports to analyze any aspect of your business.
- Empower your team with data-driven decision-making capabilities.
Real Results for Manufacturers Like You
Precision Stamping Co. Masters Job Costing and Inventory
Industry: Automotive Parts Manufacturing
Client Overview: A mid-sized, Tier 2 automotive supplier specializing in high-volume metal stamping and progressive die operations. They were struggling with inaccurate job costing from their legacy system, leading to under-quoted jobs and shrinking margins. Inventory management was a manual, error-prone process, causing frequent production halts due to unexpected material shortages.
"With ArionERP, we finally have a true picture of our job costs. We discovered we were losing money on a major product line and were able to adjust our pricing strategy immediately. The real-time inventory visibility has been a game-changer for our production planning."
Key Challenges:
- Inability to accurately capture setup time, machine runtime, and scrap costs per job.
- Lack of real-time visibility into raw material (steel coil) inventory.
- Difficulty tracking die maintenance schedules, leading to unplanned downtime.
- Manual, paper-based processes for tracking production progress on the shop floor.
Our Solution:
- Implemented ArionERP's Shop Floor Data Collection module with barcode scanning for real-time labor and material reporting.
- Configured the Advanced Job Costing module to automatically roll up costs from materials, labor, machine time, and applied overhead.
- Deployed the Tool & Die Management feature to track usage cycles and schedule preventive maintenance, integrated with the production schedule.
- Utilized the MRP module to automate raw material purchasing based on sales forecasts and production orders, ensuring material availability.
15%
Increase in Gross Margin
25%
Reduction in Inventory Costs
98%
On-Time Delivery Rate
Aero-Component Solutions Achieves Full Traceability and Compliance
Industry: Aerospace & Defense
Client Overview: A specialized manufacturer of complex mechanical assemblies for the aerospace industry. Their biggest challenge was maintaining the stringent lot and serial traceability required for AS9100 compliance. Their disconnected systems made audit preparation a nightmare, requiring weeks of manual data compilation and record chasing.
"ArionERP transformed our compliance process. What used to take weeks of manual effort to prepare for an audit now takes hours. The end-to-end traceability is built-in, giving us and our customers complete confidence in our products."
Key Challenges:
- Maintaining full, bi-directional traceability from raw material lot to finished assembly serial number.
- Managing complex, multi-level Bills of Materials with strict revision control.
- Documenting and enforcing mandatory in-process quality inspections.
- Generating comprehensive compliance documentation for customers and auditors.
Our Solution:
- Implemented ArionERP with mandatory lot/serial tracking for all components throughout the receiving, production, and shipping processes.
- Utilized the Engineering Change Order (ECO) module to manage BOM revisions with full approval workflows and history.
- Embedded required quality inspection plans directly into the production routings, forcing data collection at critical steps.
- Created automated workflows to generate Certificates of Conformance and full traceability reports for each shipment.
80%
Reduction in Audit Prep Time
100%
Lot Traceability Accuracy
50%
Decrease in Quality-Related Rework
Med-Tech Assemblies Scales Production with Integrated Automation
Industry: Medical Device Manufacturing
Client Overview: A rapidly growing contract manufacturer of electronic medical device assemblies. Their growth was outpacing their manual, spreadsheet-based planning system. They faced challenges in coordinating material procurement with a dynamic production schedule, leading to missed deadlines and excess inventory of some components while others were out of stock.
"We couldn't have scaled our business without ArionERP. The MRP system is the brain of our operation. It tells us exactly what to buy and when to build, allowing us to increase our production volume without chaos. It's the foundation of our growth."
Key Challenges:
- Inability to translate sales forecasts into a coherent material and production plan.
- Constant expediting of materials and last-minute production schedule changes.
- Lack of a single, reliable source of information for sales, operations, and purchasing.
- Difficulty managing FDA compliance and Device History Records (DHRs).
Our Solution:
- Implemented ArionERP's core MRP, Sales Order, and Purchase Order modules to create a fully integrated planning loop.
- Developed a workflow to automatically generate and maintain electronic Device History Records (eDHRs) for each serialized assembly.
- Utilized the demand planning features to create more accurate forecasts, driving smarter procurement decisions.
- Provided company-wide dashboards giving all departments real-time visibility into order status, inventory levels, and production schedules.
40%
Increase in Production Throughput
30%
Reduction in Material Expediting Costs
100%
FDA Audit Readiness
Our Proven Path to Your Success: The ArionERP Implementation Journey
We believe a successful ERP implementation is a partnership. Our structured, four-phase methodology is designed to minimize disruption, ensure user adoption, and deliver a rapid return on your investment.
1. Discovery & Planning
We start by listening. Our experts work with your team to deeply understand your current processes, pain points, and strategic goals. We map your workflows and define clear project objectives and success metrics.
2. Configuration & Data Migration
This is where we tailor ArionERP to your exact needs. We configure modules, workflows, and reports. Simultaneously, we work with you to cleanse and prepare your existing data—from customers to BOMs—for a seamless migration.
3. Training & User Acceptance
A system is only as good as the people who use it. We conduct comprehensive, role-based training for your team. You then test the configured system in a "sandbox" environment to ensure it meets every requirement before going live.
4. Go-Live & Continuous Improvement
We are by your side during the go-live transition to ensure a smooth cutover. Our support doesn't stop there. We provide ongoing assistance and regular reviews to help you continue optimizing processes and leveraging the full power of ArionERP.
Flexible, Modern, and Integrated Technology
ArionERP is built on a robust, scalable technology stack and integrates seamlessly with the tools you already use to create a unified digital ecosystem for your business.
What Our Manufacturing Clients Say
"The level of detail in the job costing module is phenomenal. For the first time, we know exactly which jobs are making us money. It's completely changed how we quote new business."
"Our on-time delivery rate went from 85% to over 97% within six months of implementing ArionERP. The production scheduling and MRP tools are incredibly powerful."
"As a medical device manufacturer, traceability is non-negotiable. ArionERP provides an unbreakable audit trail from raw materials to finished goods. Our auditors were very impressed."
Ready to Eliminate Guesswork and Boost Your Bottom Line?
See for yourself how ArionERP can transform your assembly and stamping operations. Schedule a free, no-obligation demo tailored to your specific business challenges and goals.
Request Your Personalized Demo TodayFrequently Asked Questions
While QuickBooks is excellent for basic accounting, it's not designed for manufacturing. ArionERP is a true manufacturing ERP. It manages your entire operation, including complex Bills of Materials (BOMs), production routings, shop floor control, inventory management (MRP), quality control, and detailed job costing—all integrated with your financials. This provides a single source of truth that accounting software alone cannot offer.
Absolutely. ArionERP is designed to be scalable. We offer flexible deployment options, including a cloud-based SaaS model, which reduces upfront investment in hardware and IT staff. Our pricing is structured to provide a clear ROI by helping you reduce scrap, improve efficiency, and increase profitability, making it a smart investment for growth-oriented shops.
Implementation time varies based on the complexity of your operations and the modules you choose. However, our structured, phased approach allows for a much faster timeline than traditional ERP projects. A typical implementation can range from 8 to 16 weeks. Our goal is to get you up and running and seeing value as quickly as possible.
Yes. ArionERP is built with integration in mind. We have experience integrating with a wide range of shop floor equipment (via MES or IoT gateways) to capture real-time production data. We can also integrate with leading CAD and PLM systems to streamline the process of transferring BOMs and design data into the ERP, reducing manual entry and errors.
Our partnership doesn't end at go-live. We offer comprehensive post-implementation support through our dedicated help desk. We also provide ongoing training resources, including online documentation, video tutorials, and options for advanced training as you adopt more features. We conduct regular business reviews to ensure you're continuing to get the maximum value from your investment.
Take the Next Step Towards Operational Excellence
Fill out the form below to schedule a consultation with one of our manufacturing ERP specialists. We'll discuss your unique challenges and show you how ArionERP can provide a clear path to greater efficiency and profitability.
What to Expect:
A brief, no-pressure call to understand your needs.
A live demo tailored to your specific assembly or stamping processes.
Transparent pricing and a clear implementation roadmap.
Answers to all your technical and operational questions.
Contact Us Directly
2880 Zanker Road, #203, San Jose, CA 95134, USA